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Metal Stamping Materials Guide

Optimal materials for high-volume stamped parts

Stamping material selection is driven by formability, strip availability, and die wear. Unlike machining, you're working with coil stock — so your material must be available in the right width, thickness, and temper. Here's what works best for progressive die and transfer stamping.

Key Selection Factors

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Formability

How much the material can stretch and bend without cracking in the die.

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Strip Flatness

Coil stock flatness and consistency — critical for progressive die feeding.

Conductivity

Electrical and thermal conductivity for connectors and terminals.

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Die Wear

How quickly the material wears out punches and forming stations.

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Coil Availability

Standard coil widths and thicknesses in market — non-standard = long lead time.

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Material Cost / kg

At stamping volumes (10K–1M+), material cost dominates part price.

Recommended Materials

Cold Rolled Steel (SPCC/CRS) ★★★ Excellent
SPCCSPCDSPCECRS 1008/1010
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The cheapest and most common stamping material. Excellent formability in deep-draw grades (SPCD, SPCE). Available everywhere in every gauge.

Best for:
Brackets & clipsAutomotive body panelsAppliance housingsStructural supports
Stainless Steel 301/304 ★★ Good
301304316430
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301 is the stamping stainless — it work-hardens during forming, creating spring-like properties. 304 for corrosion resistance. Both require more press tonnage than mild steel.

Best for:
Spring clipsFood equipment partsMedical device componentsAutomotive exhaust brackets
Phosphor Bronze ★★★ Excellent
C510C519C521
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The standard for electrical connectors and spring contacts. Excellent fatigue resistance, good conductivity, and reliable spring properties after forming.

Best for:
Electrical connectorsSpring contactsRelay bladesBattery terminals
Brass Strip ★★★ Excellent
C260C270C2600
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Most formable of the copper alloys. Deep draws easily, stamps cleanly with minimal burr, and plates/solders well.

Best for:
Terminals & lugsDecorative trimPlumbing fittingsMusical instrument keys
Aluminum Strip ★★ Good
1100-O3003-H145052-H32
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Lightweight stamping for moderate-strength applications. 1100-O for maximum formability, 5052 for strength. Watch for galling — use proper die lubrication.

Best for:
Heat sinksLight reflectorsPackaging & closuresDecorative panels

💡 Pro Tips

  • Always specify material temper for stamping. Annealed (O) vs half-hard (H) dramatically changes formability.
  • SPCC is standard for 90% of stamped steel parts. Only upgrade when corrosion or strength demands it.
  • For electrical contacts, phosphor bronze C510 is the industry default — don't reinvent the wheel.
  • Die wear: stainless wears dies 5–10× faster than mild steel. Budget for more frequent die maintenance.
  • Minimum order for custom coil widths is typically 1–2 tons. Use standard widths when possible.

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